Customization: | Available |
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After-sales Service: | Online Video Training |
Warranty: | 1 Year |
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The unit mainly consists of four-wheeled casting machine (integral type), front haul-off machine, rolling shear machine, bridge device, feeding device, continuous rolling mill system, continuous rolling mill lubricating oil system, continuous rolling mill emulsion circulating system, secondary curve roller-type aluminum rod cooling and lubricating system, double-station aluminum rod forming device (concentric circle type and plum blossom type for dual-use), and electrical control system of continuous casting and rolling unit.
The process flow is schematically as follows:
Aluminum water → holding furnace (user's own) → four-wheeled continuous casting machine → front haul-off machine → rolling shear → bridge → continuous rolling mill → secondary curve aluminum rod cooling and lubrication device → double-frame continuous rod winding machine → aluminum rod.
Molten aluminum or molten aluminum that has been prepared is injected into the four-wheeled continuous casting machine from the holding furnace through the flow channel, and is continuously cast into trapezoidal ingots with an area of about 3200mm2. With rolling shear to scrap ingots, qualified ingots will be fed into the continuous rolling mill continuous rolling out of the rod, through the double-frame rod winding machine into a circle.
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UL+Z-2200+360/2+320/2+232/10
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Outlet rod dia(mm)
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Ø9.5,Ø12,Ø15
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Crystallizing wheel dia(mm)
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Ø2200
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Casting bar section(mm²)
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about 3400
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Production capcacity(t/h)
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7-7.5
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Finished rolling speed(m/min)
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11-15
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No.of rolling stand
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14
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Casting machine motor
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5kw (AC, frequency control)
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Main motor
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355KW 750r/min
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Roller'dia(mm)
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Ø360(1#,2#), Ø320(3#,4#), Ø232(5-14#)
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1. It is mainly used to produce aluminium & aluminium alloy rod of Dia. 9.5mm. The line is competitive in the related international products. In-line filtering & degassing device achieves qualified aluminium for casting.2. The continuous casting machine has been awarded with the patent right (Patent No.: ZL200720079542.8). Casting wheel is of "H" type, on each side of which three is an adjustable nozzle spraying water to ensure the dense and even crystallization of the cast bar. The pneumatic system is used for tightening steel belt, easy for adjusting.3. Induction heater meets the technical temperature requirement of the cast bar. With the functions of automatic heating and adjusting .4. The continuous rolling mill has functions of automatic feeding and stop for rod pile-up. With a unique rolling mode combining two-high-roller stand with three-high-roller stand, the copper is provided with good mechanical property.5. The main transmission system is in type of DC motor with full digital speed adjusting. By adopting PLC and man-machine interface, it can control the main machine and auxiliary components as complete line linked run. It can also monitor and display the running parameter of machines as well as indicate the failure.
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
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