UL+Z-2200+360/2+320/2+232/10 Aluminum Rod Continuous Casting and Rolling Unit

Product Description

UL+Z-2200+360/2+320/2+232/10 Aluminum Rod Continuous Casting and Rolling Unit

Product Description

The unit mainly consists of four-wheeled casting machine (integral type), front haul-off machine, rolling shear machine, bridge device, feeding device, continuous rolling mill system, continuous rolling mill lubricating oil system, continuous rolling mill emulsion circulating system, secondary curve roller-type aluminum rod cooling and lubricating system, double-station aluminum rod forming device (concentric circle type and plum blossom type for dual-use), and electrical control system of continuous casting and rolling unit.

The process flow is schematically as follows:
Aluminum water → holding furnace (user's own) → four-wheeled continuous casting machine → front haul-off machine → rolling shear → bridge → continuous rolling mill → secondary curve aluminum rod cooling and lubrication device → double-frame continuous rod winding machine → aluminum rod.

Molten aluminum or molten aluminum that has been prepared is injected into the four-wheeled continuous casting machine from the holding furnace through the flow channel, and is continuously cast into trapezoidal ingots with an area of about 3200mm2. With rolling shear to scrap ingots, qualified ingots will be fed into the continuous rolling mill continuous rolling out of the rod, through the double-frame rod winding machine into a circle.

Product Parameters

	UL+Z-2200+360/2+320/2+232/10
Outlet rod dia(mm)	Ø9.5,Ø12,Ø15
Crystallizing wheel dia(mm)	Ø2200
Casting bar section(mm²)	about 3400
Production capcacity(t/h)	7-7.5
Finished rolling speed(m/min)	11-15
No.of rolling stand	14
Casting machine motor	5kw (AC, frequency control)
Main motor	355KW 750r/min
Roller'dia(mm)	Ø360(1#,2#), Ø320(3#,4#), Ø232(5-14#)

1. It is mainly used to produce aluminium & aluminium alloy rod of Dia. 9.5mm. The line is competitive in the related international products. In-line filtering & degassing device achieves qualified aluminium for casting.2. The continuous casting machine has been awarded with the patent right (Patent No.: ZL200720079542.8). Casting wheel is of "H" type, on each side of which three is an adjustable nozzle spraying water to ensure the dense and even crystallization of the cast bar. The pneumatic system is used for tightening steel belt, easy for adjusting.3. Induction heater meets the technical temperature requirement of the cast bar. With the functions of automatic heating and adjusting .4. The continuous rolling mill has functions of automatic feeding and stop for rod pile-up. With a unique rolling mode combining two-high-roller stand with three-high-roller stand, the copper is provided with good mechanical property.5. The main transmission system is in type of DC motor with full digital speed adjusting. By adopting PLC and man-machine interface, it can control the main machine and auxiliary components as complete line linked run. It can also monitor and display the running parameter of machines as well as indicate the failure.

Detailed Photos

 

                                     Casting Machine                                                                                                 Rolling Machine

                                       Shaft Furnace                                                                                               On-line refining degassing

                                               Aluminum take-up                                                                                              Take-up

Packaging & Shipping

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

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Company Profile

Our company has a long history in Cable Production Line Manufacturing. The equipments of production line is popular all over the world and won great recognition from our esteemed customers. Our company has a technical administration team whom engages wire and cable equipment industrial more than twenty years, as well as experienced engineer and skilled workers, our honest business reputation and good sales achievement win the trust from our domestic and overseas customers, the products are exported to United States, France,Spain,Portugal, New Zealand,Brazil, Mexico, Chile,South Africa, Zambia, Egypt, South Korea,Singapore, Indonesia, Thailand, Iran, etc.

FAQ

− Q: Are you the manufacturer or trading company?
A: We are the manufacturer. We have a group of highly qualified engineers and experts, who have been working in the field of OFC equipments.
 

− Q: What is your company's main production?
A: We specialized in optical fiber and optical cable machine researching and manufacturing. Our products include Optical fiber coloring and rewinding machine series, Optical fiber secondary coating line series, Optical cable stranding line, Optical fiber cable sheathing line series and other optical cable equipment.
 

− Q: What can we offer our customers?
A: Our professional production and technical personnel can train our customers' employees and ensure the smooth production of customers. And will provide our customers with after-sales service.
 

− Q: How long is the machine warranty?
A: Warranty period of one year (since the completion of mechanical debugging at the buyer's factory)
 

− Q: Why do I choose your company?
A: We have more than 10 years of professional experience in the production of cable machinery, providing high-quality,
high-security products.
We have an experienced team of skilled workers and engineers.
We can support overseas training engineers.
We can customize the design, to accept the customer's sample design.
We can provide customers with after-sales service.

In order to quote the accurate machine for you, we need the following infomation:
1.Industries used: cable, copper processing, enameled wire.
2.Drawing material: copper wire or aluminum wire. How many tons are used in a month?
3.Commonly used specifications