High Speed Large Wire Drawing Machine for Copper Wire with Individual Motor

• Customization: Available
• After-sales Service: Online Video Training
• Warranty: 1 Year
• Model NO.: Alpha
• Usage: Wire
• Metal Material: Copper
• Outlet Diameter: 0.1-1.2mm
• Max.Inlet Wire Dia.: 8mm
• Block Dia.: 500mm
• Max. Number of Block: 10
• Certification: ISO
• Condition: New
• Suitable Wire Diameter: 0.15~0.8mm
• Max Take-up Speed: 25m/S
• Traversing Pitch: 6mm/R
• Annealing Max. Speed: 1500m/Min
• Annealing Capstan Dia.: 200mm
• Power: 380V/50Hz
• Roller Dia.: 60mm
• Roller Speed: 43.5mm
• PLC: Siemens
• Motor Driver: Danfess
• Transport Package: Wooden Box
• Specification: customized
• Trademark: Alpha
• Origin: China
• HS Code: 84631020
• Production Capacity: 150 Sets Per Year

Product Description

High Speed Large Wire Drawing Machine For Copper Wire With Individual Motor

Product Description

 

 

The machine is used to draw Φ8mm copper rod to Φ1.20~4.50mm annealed wire.
1.2.Feature

1.2.1.Capstans are driven by servo motors directly and separately. Because of no gear, it costs less power, makes less noise and is easy to maintain. It can keep same performance after several years later. Compared with this new model, the speed of traditional machine will decrease because of gear abrasion.

1.2.2.Because the speed of each capstan is driven by servo motor, the speed is adjustable. When customer want to change the output wire size, it only needs to change the final die, because the other dies do not need to be changed to match gear ratio.

1.2.3.Traversing is driven by servo motor. It can calculate traversing speed automatically. Direction changing does not need sensor, and it can traverse in two direction according to spool width, which increase traversing reliability.

1.2.4.There is a remote monitoring system to monitor the core running parameters and send them back to our service department. It is easy to maintain the machine.

Product Parameters

Items	Model	Qty.	Remark
Pay-off	FX-1	1
Main machine	LDD-450-13(S)	1
Annealer	LT-500	1
Dancer	CX-1	1
Dual spooler	SP-630	1	Alternative
Full automatically dual spooler	SP-630(Z)	1
Coiler	QS-800	1
Main machine bearings lubricant oil supply unit		1
Main machine motors coolant supply unit		1
Drawing emulsion supply unit		1
Annealer coolant supply unit		1
Electrical control system		1
Pointing and threading machine		1

2.1.Operation is through Siemens touch screen, which can display operation technical parameters and fault.

2.2.Spool loading and unloading are full-automatically, and no need operator involved. Full spool can be automatically transferred out of spooler room, which can guarantee safety of operators.
2.3.Spool clamping and wire pressing are regulated by pneumatic, so the speed is adjustable.
2.4.Traverse is regulated by T type screw, driven by a servo motor, which can automatically follow the speed of take-up motor, to realize high quality traversing. Direction changing is automatically without detection.
2.5.Dual spooler has a wire holding mechanism, which can avoid wire wounded when it is loose during spool changing. It avoids the waste of external layer wire of the spool. It also has a wire pressing head at the bottom of spool to avoid wire from wasting when stranding.
2.6.It has an air pressure sensor. When air pressure is lower than set value, it will send out a stop signal. It is safe and reliable. 2.7.The spooler is full welding structure. It is compact, good rigidity, and easy for installation.
2.8.Siemens' human machine interface is adopted for monitoring and displaying operation and diagnosis.
2.9.Meter counting signal comes from main machine.

Detailed Photos

Item	Performance index	Remark
Suitable wire diameter	Φ1.00~4.00mm
Take-up bobbin size	PND630/500
Max take-up speed	30m/s	when bobbin size≥Φ350
Bobbin change speed	(6-12 )m/S
Take-up motor	2*30kW
Traversing pitch	6mm/r	Infinitely adjustable
Traverse max width	460mm
Traversing motor	Servo motor drive
Clamp type	Pneumatic	Mechanical lock in case of reversing
Brake way	Pneumatic brake
Spool change success rate	>99%
Meter counting error ratio	≤3‰

Coiler Type: Overhead and vertical type.
Max. basket size: Φ1150mm.
There is a alarm of wire break.


Features:
1.Capstans are placed on one line, and it is easier to maintain than two lines arrangement type.

2.Drawing capstans is made of 45# steel through treatments of forging, hardening and tempering, and coated by Zirconia ceramic ring, to increase lifetime.

3.There is a seal ring on the final die holder to prevent lubricant linkage.

4.Bearing lubricant oil pump is set externally and driven by a dedicated motor independently connected with electrical system.
 

No.	Item		Performance index		Remark
1	Cooling type		Spray type
2	Speed	Size (Φ: mm)		Speed (m/min)	International grade A copper, and the strength is no more than 280Mpa
		0.15		1200
		0.20		1500
		0.25		1320
		0.30		1200
		0.40		720
		0.65		480
3	Number of capstans		24
4	Number of layers		16
5	Size of final Capstan		Φ120mm
6	Motor		60~500Nm		Self-produced
7	Bearing				NSK (Japan)
8	Oil seal				NAK (Taiwan)

Annealing Furnace

It has an air pressure sensor. When air pressure is lower than set value, it will send out a stop signal. It is safe and reliable.
The spooler is full welding structure. It is compact, good rigidity, and easy for installation.

No.	Item	Performance index	Remark
1	Suitable wire diameter	9.5mm
2	Spool size	PND630	PND500 is compatible
3	Max take-up speed	25m/s	when bobbin size≥Φ350
4	Spooler motors	15kW/1470rpm	YX2-220M-4
5	Traversing motor	Servo motor	YASKAWA
6	Traversing pitch	6mm/r	Infinitely adjustable
7	Traverse max width	460mm
8	Traversing motor	1.5kW
9	Clamp type	Pneumatic	Mechanical lock in case of reversing
10	Brake way	Pneumatic brake
11	Meter counting error ratio	≤3‰
12	Take-up no-load noise	85db

 

Electrical control system
There is a remote monitoring system, which can send the machine information and alarm to our service technician. Our service team can prevent the failures and solve some problem remotely. This system can improve running stability and reduce maintenance time.
 

No.	Item	Performance index	Remark
1	Power	380V/50Hz	Three phases five wires
2	Motor driver	Invertors	Danfess
3	PLC	S-1500	Siemens
4	Color touch screen	5.6 in	Siemens
5	Relay and contactor	<63A	Siemens
6	Relay and contactor	≥63A	Made in China
7	Contactor	<63A	Siemens
8	Contactor	≥63A	Made in China
9	Air switch	<63A	Siemens
10	Air switch	≥63A	Made in China

Packaging & Shipping

 

                  

Company Profile

Our company has a long history in Cable Production Line Manufacturing. The equipments of production line is popular all over the world and won great recognition from our esteemed customers. Our company has a technical administration team whom engages wire and cable equipment industrial more than twenty years, as well as experienced engineer and skilled workers, our honest business reputation and good sales achievement win the trust from our domestic and overseas customers, the products are exported to United States, France,Spain,Portugal, New Zealand,Brazil, Mexico, Chile,South Africa, Zambia, Egypt, South Korea,Singapore, Indonesia, Thailand, Iran, etc.

FAQ

− Q: Are you the manufacturer or trading company?

A: We are the manufacturer. We have a group of highly qualified engineers and experts, who have been working in the field of OFC equipments.

− Q: What is your company's main production?

A: We specialized in optical fiber and optical cable machine researching and manufacturing. Our products include Optical fiber coloring and rewinding machine series, Optical fiber secondary coating line series, Optical cable stranding line, Optical fiber cable sheathing line series and other optical cable equipment.

− Q: What can we offer our customers?

A: Our professional production and technical personnel can train our customers' employees and ensure the smooth production of customers. And will provide our customers with after-sales service.

− Q: How long is the machine warranty?

A: Warranty period of one year (since the completion of mechanical debugging at the buyer's factory)

− Q: Why do I choose your company?
A: We have more than 10 years of professional experience in the production of cable machinery, providing high-quality, high-security products.

We have an experienced team of skilled workers and engineers.

We can support overseas training engineers.

We can customize the design, to accept the customer's sample design.

We can provide customers with after-sales service.

In order to quote the accurate machine for you, we need the following infomation:
1.Industries used: cable, copper processing, enameled wire.
2.Drawing material: copper wire or aluminum wire. How many tons are used in a month?
3.Commonly used specifications