1.8 to 0.15mm Copper Rod Breakdown Machine Electric Wire Drawing Machine

Product Description

1.8 to 0.15mm Copper Rod Breakdown Machine Electric Wire Drawing Machine

Application:
The machine is used for drawing 32 copper wires from max. Φ1.8mm to min. Φ0.15mm at same time.

The speed of main machine and take-up are all frequency controlled, and regulated by a PLC with professional program. Its tension is stable, and it has good synchronization. The elongation of copper wire is uniform. The speeds are precise at the states of start and stop, which reduces the length of raw wire.


 

 

Product Description

No.	Item	Performance index	Remark
1	Wire inlet diameter	32*Φ1.8mm
2	Wire outlet diameter	32*Φ0.15mm
3	Drawing pass	24
4	Elongation	1.10~1.25
5	Max. drawing speed	1500m/min
6	Max. annealing speed	1500m/min	For Φ0.2 output
7	Max. annealing current	3600A	DC
8	Max. annealing voltage	55V	DC
9	Motors for main machine	36~800Nm	Permanent magnet synchronous servo motors
10	Motor for single spooler	15kW	Siemens BEIDE
11	No-load noise	≤85db
12	Steam generator	3m³/h
13	Total power	700kVA

Detailed Photos

 

Type: Overhead and vertical type.
Max. basket size: Φ1150mm.
There is a alarm of wire break.


Features:
1.Capstans are placed on one line, and it is easier to maintain than two lines arrangement type.

2.Drawing capstans is made of 45# steel through treatments of forging, hardening and tempering, and coated by Zirconia ceramic ring, to increase lifetime.

3.There is a seal ring on the final die holder to prevent lubricant linkage.

4.Bearing lubricant oil pump is set externally and driven by a dedicated motor independently connected with electrical system.

No.	Item		Performance index		Remark
1	Cooling type		Spray type
2	Speed	Size (Φ: mm)		Speed (m/min)	International grade A copper, and the strength is no more than 280Mpa
		0.15		1200
		0.20		1500
		0.25		1320
		0.30		1200
		0.40		720
		0.65		480
3	Number of capstans		24
4	Number of layers		16
5	Size of final Capstan		Φ120mm
6	Motor		60~500Nm		Self-produced
7	Bearing				NSK (Japan)
8	Oil seal				NAK (Taiwan)

 

It has an air pressure sensor. When air pressure is lower than set value, it will send out a stop signal. It is safe and reliable.
The spooler is full welding structure. It is compact, good rigidity, and easy for installation.

No.	Item	Performance index	Remark
1	Suitable wire diameter	Φ0.15~0.8mm
2	Spool size	PND630	PND500 is compatible
3	Max take-up speed	25m/s	when bobbin size≥Φ350
4	Spooler motors	15kW/1470rpm	YX2-220M-4
5	Traversing motor	Servo motor	YASKAWA
6	Traversing pitch	6mm/r	Infinitely adjustable
7	Traverse max width	460mm
8	Traversing motor	1.5kW
9	Clamp type	Pneumatic	Mechanical lock in case of reversing
10	Brake way	Pneumatic brake
11	Meter counting error ratio	≤3‰
12	Take-up no-load noise	85db

 

Electrical control system
There is a remote monitoring system, which can send the machine information and alarm to our service technician. Our service team can prevent the failures and solve some problem remotely. This system can improve running stability and reduce maintenance time.
 

No.	Item	Performance index	Remark
1	Power	380V/50Hz	Three phases five wires
2	Motor driver	Invertors	Danfess
3	PLC	S-1500	Siemens
4	Color touch screen	5.6 in	Siemens
5	Relay and contactor	<63A	Siemens
6	Relay and contactor	≥63A	Made in China
7	Contactor	<63A	Siemens
8	Contactor	≥63A	Made in China
9	Air switch	<63A	Siemens
10	Air switch	≥63A	Made in China

Packaging & Shipping

Finished product

 

Related machine

                         Cable extrusion machine                                                        Cable stranding machine                   

Company Profile

Our company has a long history in Cable Production Line Manufacturing. The equipments of production line is popular all over the world and won great recognition from our esteemed customers. Our company has a technical administration team whom engages wire and cable equipment industrial more than twenty years, as well as experienced engineer and skilled workers, our honest business reputation and good sales achievement win the trust from our domestic and overseas customers, the products are exported to United States, France,Spain,Portugal, New Zealand,Brazil, Mexico, Chile,South Africa, Zambia, Egypt, South Korea,Singapore, Indonesia, Thailand, Iran, etc.

Our Advantages

We will provide online video training or

FAQ

− Q: Are you the manufacturer or trading company?

A: We are the manufacturer. We have a group of highly qualified engineers and experts, who have been working in the field of OFC equipments.

− Q: What is your company's main production?

A: We specialized in optical fiber and optical cable machine researching and manufacturing. Our products include Optical fiber coloring and rewinding machine series, Optical fiber secondary coating line series, Optical cable stranding line, Optical fiber cable sheathing line series and other optical cable equipment.

− Q: What can we offer our customers?

A: Our professional production and technical personnel can train our customers' employees and ensure the smooth production of customers. And will provide our customers with after-sales service.

− Q: How long is the machine warranty?

A: Warranty period of one year (since the completion of mechanical debugging at the buyer's factory)

− Q: Why do I choose your company?
A: We have more than 10 years of professional experience in the production of cable machinery, providing high-quality, high-security products.

We have an experienced team of skilled workers and engineers.

We can support overseas training engineers.

We can customize the design, to accept the customer's sample design.

We can provide customers with after-sales service.

In order to quote the accurate machine for you, we need the following infomation:
1.Industries used: cable, copper processing, enameled wire.
2.Drawing material: copper wire or aluminum wire. How many tons are used in a month?
3.Commonly used specifications
 

Welcome to inquiry!