Product Description
Bunching Machine is a kind of equipment for twisting copper soft or other soft cores. It twists multiple single cores together according to the specified model. It is a kind of fast stranding speed and according to a certain length (ie pitch ) Regularly bundled and twisted into one body, which is convenient for covering plastic or rubber in the production of electric wires.
Mainly used for stranding multi-strand copper wire, tinned wire, enameled wire, copper clad aluminum wire.
Product Parameters
630C high speed wire stranding machine Technical parameters:
a) Maximum size of wire reel (diameter×total length) (mm): φ630×475;
b) Maximum cross-section of stranded copper wire: 1.5mm2 ~ 6mm2;
c) Stranded copper wire diameter range (mm): 0.23 ~ 0.64;
d) Stranding distance range (mm): 26.19 ~ 75;
e) Stranding direction: either "S" direction (left helix) or "Z" direction (right helix);
f) Twisting bow speed (r/min): 0 ~ 1570, steplessly adjustable;
g) The height of the main shaft from the ground (mm): 705;
h) Machine dimensions (length×width×height) (mm): 3524x1300x1855;
Machine body size (length×width×height) (mm): 2760x1250x1395;
i) Net weight of the machine (kg): 3200
j) Power supply: 380V/ 400V, 660V, 50Hz/60hz;
k) The altitude of the machine installation location: ≤1000m;
l) Ambient temperature of the machine installation location: ≤40ºC;
m) Wire entry direction: wire entry at the right end of the machine;
n) Noise: ≤85db.
|
Model/ |
Max. Bobbin Dimension(mm):
(mm): |
Copper Wire Diameter(mm):
(mm): |
Sectional Area
(mm²) |
Max OD Of Laying Up
(mm) |
Lay Range (Mm):
(mm): |
Max. Speed
(rpm)
|
|
315E |
φ300×180 |
∅0.04 - 0.1 |
0.25 |
- |
1.15 -11.24 |
3000 |
|
500A-C |
φ500×320 |
∅0.08 - 0.32 |
2 |
- |
5.34 - 40.02 |
3000 |
|
500E |
φ500×320 |
∅0.06 - 0.26 |
1.5 |
- |
2.86 - 44 |
3000 |
|
630C |
φ630×475 |
∅0.23 - 0.64 |
1.5-6 |
- |
26.19 - 75 |
1570 |
|
630P |
φ630×475 |
∅0.15-0.64 |
1.5-5 |
- |
15.54-73.89 |
2200 |
|
800 |
φ800×600 |
∅0.25 -0.8 |
2.5-16 |
- |
34.56-181.76 |
1200 |
|
1000 |
φ1000×750 |
∅0.4- 1.5 |
4-20 |
≤∅12 |
34.55 - 181.76 |
800 |
|
1250 |
φ1250×950 |
∅1.2-3.2 |
70 |
≤∅22 |
40-500 |
650 |
Detailed Photos
Mechanical composition performance analysis and standard parts
a) structure: The whole machine is a sliding door structure, with safety protection and electromagnetic self-locking device, high safety; material: Q235; the box body is formed by iron plate welding surface, annealing treatment to eliminate internal stress Then complete the integrated boring with a precision boring machine;
b) Spindle: 40Cr; the spindle is quenched and tempered with HB250 to ensure the elimination of internal stress, increase the strength of the spindle, high-frequency treatment of the surface of the bearing installation position, and improve the resistance of the bearing, etc.;
c) The cradle of machine is a swing arm structure, which makes the overall wiring of the equipment smoother
d) Stranded bow material: spring steel belt;
e) The wire on the twisted bow: porcelain eye + guide wheel;
f) Main engine bearing: mainly adopt Japanese NSK.
g) Machine color: conventional blue, yellow safety door; as your needs.
Operating system and electrical configuration
1) Motor: 7.5KW (US GE motor), frequency conversion adjustment (Inovance frequency converter);
2) Take-up tension mechanism: magnetic powder clutch;
The magnetic powder clutch automatically adjusts the tension, and the winding shaft changes from an empty plate to a full plate during operation, with constant tension
3) Wire reel up and down mechanism: electric-hydraulic type;
4) Electrical automatic control device: PLC (Siemens);
4-1 Operating system: The human-machine interface control system is currently the most advanced and user-friendly operating system in the industry, which promotes the company to optimize the management of equipment and stranded wire quality.
4-2 Increased the setting and sampling function of the specification data of the stranding machine, which can pair the date, time, number of strands, and single strand of the strand
Wire diameter, bus diameter, empty full shaft tension, real-time tension, wire speed, etc. are sampled and recorded on the data table for query;
4-3 Exhaust fan and lighting are respectively controlled by touch switches, which can be turned off when not in use to save energy
4-4 Equipment fault display (such as: internal disconnection fault, external disconnection fault), using the pull-down red font display, clear at a glance;
4-5 Automatic shutdown: At the same time, it has full axle shutdown, automatic brake for internal and external disconnection, and automatic brake for abnormal alarms such as the upper cover, front door, top shaft, and pallet:
5) Electrical control operation interface: touch screen (Wellen);
6) Wiring method: φ30 polished rod wiring, with adjustable width and pitch;
7) Brake device: electromagnetic brake (including internal and external brakes).
8) Adding an automatic refueling pump device, the system automatically refills the equipment with lubricating oil in a fixed and quantitative manner; avoiding manual forgetting
Refueling will cause the equipment to run short of oil for a long time and cause equipment damage;
9) Replacing the lay length: double gears to replace the lay length;
Company Profile
Alpha Technical Industrial Co.,Ltd is a collection of scientific research and development and production of wire and cable equipment and a variety of efficient energy-saving extrusion production line of key enterprises, so far, the main product including wire and cable Insulation and Sheathing production Line, TQD series Pneumatic Type belt Caterpillar, LF series Portal Type Pay-off, LSP series Portal Type Take-up, Various Wire Accumulator, Capstan Haul-off, Pay-off & Take-up, Cooling Water Trough, and Optical Fiber Equipment, Communication Cable Equipment, Signal Cable Equipment.
Our company has a technical administration team who engages wire and cable equipment industrial more than twenty years, as well as experienced engineer and skilled workers, our honest business reputation and good sales achievement, win the trust from our domestic and overseas customers, the products are exported to United States, France, Spain, Portugal, New Zealand, Brazil, Mexico, Chile, South Africa, Zambia, Egypt, South Korea, Singapore, Indonesia, Thailand, Iran, etc.
Related Production
8. FAQ
− Q: What can we offer our customers?
A: Our professional production and technical personnel can train our customers' employees and ensure the smooth production of customers. And will provide our customers with after-sales service.
− Q: How long is the machine warranty?
A: Warranty period of one year (since the completion of mechanical debugging at the buyer's factory)
− Q: Why do I choose your company?
A: We have more than 10 years of professional experience in the production of cable machinery, providing high-quality, high-security products.
We have an experienced team of skilled workers and engineers.
We can support overseas training engineers.
We can customize the design, to accept the customer's sample design.
We can provide customers with after-sales service.
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