| Customization: | Available |
|---|---|
| After-sales Service: | Provided |
| Driven Type: | Electric |
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Application
Copper/Aluminum/Steel Wire Stranding
| I. Main technical parameters | |
| Stranding material | Wire |
| Maximum tensile strength of raw material [MPa] | 2160 |
| Diameter of pay-off strand (mm) | 1.4-5.5 |
| Rope strand diameter after stranding (mm) | 4.2-16 |
| Range of stranding distance (mm) | 35.8-124.9 (step adjustable) |
| Pitch box gear | 32 gears |
| Ratio of twist pitch gear | 1.04 |
| I-wheel in the cylinder | 500 Model |
| Number of sheaves in the cylinder | 6 |
| Take-up I-wheel | 800 |
| Centre wire release I-beam wheel | 600 |
| Maximum working speed of tubular (r/min) | 700 |
| Main motor power (kw) | 37KW |
| Starting time of main motor | Less than 60 seconds |
| Main motor pole number, control mode | 4P, inverter control |
| Operation direction | From left to right |
| Unwinding tension control mode | Spring + chain + friction block |
| Tubular material | 20 steel |
| Tubular threading method | External threading |
| Tubular support method | Large bearing support |
| Large bearing lubrication and sealing | Circulating thin oil lubrication, labyrinth sealing, oil throwing ring and oil protection ring made of aluminium alloy, good heat dissipation performance |
| Accuracy of large bearing | P5 |
| Large bearing seat material | Ductile cast iron, good vibration damping |
| Main machine base structure | H-beam steel welding, rigidity is sufficient, after welding to remove internal stress annealing, gantry milling processing, top and bottom of the two sides of the fine milling |
| Hole size of wire guide mould(mm) Material of wire guide mould |
Centre strand: Φ20 |
| Outer winding strand: Φ20 | |
| Tubular brake | YG8 |
| Brake disc material | Pneumatic caliper brake, each section of the cylinder with a pair of brakes, emergency braking 3 ~ 5 seconds cylinder stopping, loss of power brakes |
| Stopping function of broken wire | Ductile cast iron |
| Safety cover structure | Adopting galvanised pipe to detect the broken wire, and stop immediately when the wire is broken. |
| Safety cover observation window | Cold rolled steel plate, fully enclosed design. |
| Safety cover opening | Adopting polycarbonate bulletproof glass, equipped with lighting. |
| Stranding head angle | Moving switch door |
| Split disc structure | ≤18º |
| Moulding device | 1+6 |
| Die force | Axially adjustable; die size: 150x80x(40+40)mm. |
| Pulling method | Built-in compression spring, the size of compression force can be manually adjusted. |
| Traction sheave structure | Frequency conversion motor drive, double active traction wheels to reduce slippage. |
| Traction wheel groove size (mm) | 8 grooves + 7 grooves |
| Wheel material | Bottom diameter of groove Φ1000;R12.5 |
| Hole size of wire guide mould(mm) | 45 steel |
| Traction wheel groove hardness | HRC48~53 |
| Metre counter | Mechanical + electrical double metre counting |
| Rear deformer pre-installation length | 3 metres |
| Pre-deformer | Prepared by Party A |
| Spooler | Independent frequency conversion motor drive, electric clamping, electric lift |
| Take-up motor | 7.5KW,4P |
| Take-up tension control method | Adopting torque control, constant torque winding |
| Row form | Servo motor + ball screw thread |
| Electronic | 1. The human-machine interface display on the operator's desk, the panel is equipped with the functions of running, stopping, emergency stop, wire breakage, opening of the safety cover, speed display, twisting distance, and frequency converter failure. |
| 2. The take-up machine is equipped with start and stop buttons. | |
| 3. A broken wire detection mushroom emergency stop button is installed in the car body, and the car body hood is installed with an electric control box, with start, stop, tap, and emergency stop buttons. | |
Alpha Technical Industrial Co.,Ltd is a collection of scientific research and development and production of wire and cable equipment and a variety of efficient energy-saving extrusion production line of key enterprises, so far, the main product including wire and cable Insulation and Sheathing production Line, TQD series Pneumatic Type belt Puller, LF series Portal Type Pay-off, LSP series Portal Type Take-up, Various Wire Accumulator, Capstan Haul-off, Pay-off & Take-up, Cooling Water Trough, and Optical Fiber Equipment, Communication Cable Equipment, Signal Cable Equipment.
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