Copper Rod Continuous Casting and Rolling Line Copper Rod Rolling Line

Product Description

Copper Rod Continuous Casting and Rolling Line Copper Rod Rolling Mill

Product Description

The production line mainly consists of a melting furnace (shaft furnace and holding furnace or reverberatory furnace), five-wheel integral continuous casting machine, rolling shear machine, straightening machine, roughening machine, continuous rolling mill, lubrication system, cooling reduction device, rod closing device, Composition of electrical control system.

Features:
The production line can be equipped with different types of copper furnaces according to different production raw materials (electrolytic copper or scrap copper), and can produce electrolytic copper rods (ETP) and fire-refined copper rods (FRHC) respectively.
Continuous pouring machine with patented technology (Patent No.: ZL200720079542.8). The crystallization wheel is "H" shaped and cooled on all sides to ensure dense and uniform crystallization of the ingot.
The continuous rolling mill has active feeding and stacking parking functions. The unique rolling method combining two rollers and three rollers gives the rolled rods excellent mechanical properties.
The main drive system adopts full digital adjustment of DC motor. The use of programmable controller (PLC) and human-machine interface touch screen can carry out full-line linkage control of the host and auxiliary machines, as well as detect and display the operating parameters and faults of the equipment.
 

Product Parameters

 

	UL+Z-2500/8+255/12	UL+Z-3500/8+255/14
Rod diameter	φ8.0,φ12.5	φ8.0,φ12.5, φ16,φ20
Crystal wheel diameter	φ1820	φ1910
Ingot cross-sectional area	2320	3500
Production capacity	12-17	16-20
Final rolling speed	9.9	12
Number of racks	12	14
Loop weight	2-5	2-5
Main motor	400KW   750r/min	480KW   750r/min
Roller nominal size	φ255	φ255

 

 

2. The continuous casting machine has been awarded with the patent right (Patent No.: ZL200720079542.8). Casting wheel is of "H" type, on each side of which three is an adjustable nozzle spraying water to ensure the dense and even crystallization of the cast bar. The pneumatic system is used for tightening steel belt, easy for adjusting.

3. Induction heater meets the technical temperature requirement of the cast bar. With the functions of automatic heating and adjusting .

4. The continuous rolling mill has functions of automatic feeding and stop for rod pile-up. With a unique rolling mode combining two-high-roller stand with three-high-roller stand, the copper is provided with good mechanical property.

5. The main transmission system is in type of DC motor with full digital speed adjusting. By adopting PLC and man-machine interface, it can control the main machine and auxiliary components as complete line linked run. It can also monitor and display the running parameter of machines as well as indicate the failure.

Detailed Photos

                                     Casting Machine                                                                                                  Rolling Machine
 

                                                 Shaft Furnace                                                                                       Take-up

                                     

Packaging & Shipping

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

Related machine

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Cable extrusion machine

Company Profile

Our company has a long history in Cable Production Line Manufacturing. The equipments of production line is popular all over the world and won great recognition from our esteemed customers. Our company has a technical administration team whom engages wire and cable equipment industrial more than twenty years, as well as experienced engineer and skilled workers, our honest business reputation and good sales achievement win the trust from our domestic and overseas customers, the products are exported to United States, France,Spain,Portugal, New Zealand,Brazil, Mexico, Chile,South Africa, Zambia, Egypt, South Korea,Singapore, Indonesia, Thailand, Iran, etc.

FAQ

− Q: Are you the manufacturer or trading company?
A: We are the manufacturer. We have a group of highly qualified engineers and experts, who have been working in the field of OFC equipments.
 

− Q: What is your company's main production?
A: We specialized in optical fiber and optical cable machine researching and manufacturing. Our products include Optical fiber coloring and rewinding machine series, Optical fiber secondary coating line series, Optical cable stranding line, Optical fiber cable sheathing line series and other optical cable equipment.
 

− Q: What can we offer our customers?
A: Our professional production and technical personnel can train our customers' employees and ensure the smooth production of customers. And will provide our customers with after-sales service.
 

− Q: How long is the machine warranty?
A: Warranty period of one year (since the completion of mechanical debugging at the buyer's factory)
 

− Q: Why do I choose your company?
A: We have more than 10 years of professional experience in the production of cable machinery, providing high-quality,
high-security products.
We have an experienced team of skilled workers and engineers.
We can support overseas training engineers.
We can customize the design, to accept the customer's sample design.
We can provide customers with after-sales service.

In order to quote the accurate machine for you, we need the following infomation:
1.Industries used: cable, copper processing, enameled wire.
2.Drawing material: copper wire or aluminum wire. How many tons are used in a month?
3.Commonly used specifications