Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine

Product Details
Customization: Available
After-sales Service: Online Video Training
Warranty: 1 Year
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Manufacturer/Factory, Group Corporation
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  • Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine
  • Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine
  • Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine
  • Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine
  • Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine
  • Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine
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  • Overview
  • Product Description
  • Product Parameters
  • Detailed Photos
  • Packaging & Shipping
  • Company Profile
  • FAQ
Overview

Basic Info.

Usage
Wire
Metal Material
Copper
Outlet Diameter
0.1-1.2mm
Max.Inlet Wire Dia.
8mm
Block Dia.
500mm
Max. Number of Block
10
Certification
ISO
Condition
New
Suitable Wire Diameter
0.15~0.8mm
Max Take-up Speed
25m/S
Traversing Pitch
6mm/R
Annealing Max. Speed
1500m/Min
Annealing Capstan Dia.
200mm
Power
380V/50Hz
Roller Dia.
60mm
Roller Speed
43.5mm
PLC
Siemens
Motor Driver
Danfess
Transport Package
Wooden Box
Specification
customized
Trademark
Alpha
Origin
China
HS Code
84631020
Production Capacity
150 Sets Per Year

Product Description

Product Description

 

Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine
 
The machine is used to draw Φ8mm copper rod to Φ1.20~4.50mm annealed wire.
1.2.Feature

1.2.1.Capstans are driven by servo motors directly and separately. Because of no gear, it costs less power, makes less noise and is easy to maintain. It can keep same performance after several years later. Compared with this new model, the speed of traditional machine will decrease because of gear abrasion.

1.2.2.Because the speed of each capstan is driven by servo motor, the speed is adjustable. When customer want to change the output wire size, it only needs to change the final die, because the other dies do not need to be changed to match gear ratio.

1.2.3.Traversing is driven by servo motor. It can calculate traversing speed automatically. Direction changing does not need sensor, and it can traverse in two direction according to spool width, which increase traversing reliability.

1.2.4.There is a remote monitoring system to monitor the core running parameters and send them back to our service department. It is easy to maintain the machine.

Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine
Product Parameters
Items Model Qty. Remark
Pay-off FX-1 1  
Main machine LDD-450-13(S) 1  
Annealer LT-500 1  
Dancer CX-1 1  
Dual spooler SP-630 1 Alternative
Full automatically dual spooler SP-630(Z) 1
Coiler QS-800 1  
Main machine bearings lubricant oil supply unit   1  
Main machine motors coolant supply unit   1  
Drawing emulsion supply unit   1  
Annealer coolant supply unit   1  
Electrical control system   1  
Pointing and threading machine   1  
Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing MachineFully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine2.1.Operation is through Siemens touch screen, which can display operation technical parameters and fault.

2.2.Spool loading and unloading are full-automatically, and no need operator involved. Full spool can be automatically transferred out of spooler room, which can guarantee safety of operators.
2.3.Spool clamping and wire pressing are regulated by pneumatic, so the speed is adjustable.
2.4.Traverse is regulated by T type screw, driven by a servo motor, which can automatically follow the speed of take-up motor, to realize high quality traversing. Direction changing is automatically without detection.
2.5.Dual spooler has a wire holding mechanism, which can avoid wire wounded when it is loose during spool changing. It avoids the waste of external layer wire of the spool. It also has a wire pressing head at the bottom of spool to avoid wire from wasting when stranding.
2.6.It has an air pressure sensor. When air pressure is lower than set value, it will send out a stop signal. It is safe and reliable. 2.7.The spooler is full welding structure. It is compact, good rigidity, and easy for installation.
2.8.Siemens' human machine interface is adopted for monitoring and displaying operation and diagnosis.
2.9.Meter counting signal comes from main machine.
Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine
Detailed Photos
Item Performance index Remark
Suitable wire diameter Φ1.00~4.00mm  
Take-up bobbin size PND630/500  
Max take-up speed 30m/s when bobbin size≥Φ350
Bobbin change speed (6-12 )m/S  
Take-up motor 2*30kW  
Traversing pitch 6mm/r Infinitely adjustable
Traverse max width 460mm  
Traversing motor Servo motor drive  
Clamp type Pneumatic Mechanical lock in case of reversing
Brake way Pneumatic brake  
Spool change success rate >99%  
Meter counting error ratio ≤3‰
 
Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine

Coiler Type: Overhead and vertical type.
Max. basket size: Φ1150mm.
There is a alarm of wire break.


Features:
1.Capstans are placed on one line, and it is easier to maintain than two lines arrangement type.

2.Drawing capstans is made of 45# steel through treatments of forging, hardening and tempering, and coated by Zirconia ceramic ring, to increase lifetime.

3.There is a seal ring on the final die holder to prevent lubricant linkage.

4.Bearing lubricant oil pump is set externally and driven by a dedicated motor independently connected with electrical system.
 
No. Item Performance index Remark
1 Cooling type Spray type  
2 Speed Size (Φ: mm) Speed (m/min) International grade A copper, and the strength is no more than 280Mpa
0.15 1200
0.20 1500
0.25 1320
0.30 1200
0.40 720
0.65 480
3 Number of capstans 24  
4 Number of layers 16  
5 Size of final Capstan Φ120mm  
6 Motor 60~500Nm Self-produced
7 Bearing   NSK (Japan)
8 Oil seal   NAK (Taiwan)
Annealing FurnaceFully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine
Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine

It has an air pressure sensor. When air pressure is lower than set value, it will send out a stop signal. It is safe and reliable.
The spooler is full welding structure. It is compact, good rigidity, and easy for installation.
No. Item Performance index Remark
1 Suitable wire diameter 9.5mm  
2 Spool size PND630 PND500 is compatible
3 Max take-up speed 25m/s when bobbin size≥Φ350
4 Spooler motors 15kW/1470rpm YX2-220M-4
5 Traversing motor Servo motor YASKAWA
6 Traversing pitch 6mm/r Infinitely adjustable
7 Traverse max width 460mm  
8 Traversing motor 1.5kW  
9 Clamp type Pneumatic Mechanical lock in case of reversing
10 Brake way Pneumatic brake  
11 Meter counting error ratio ≤3‰  
12 Take-up no-load noise 85db  
 
Electrical control system
There is a remote monitoring system, which can send the machine information and alarm to our service technician. Our service team can prevent the failures and solve some problem remotely. This system can improve running stability and reduce maintenance time.
 
No. Item Performance index Remark
1 Power 380V/50Hz Three phases five wires
2 Motor driver Invertors Danfess
3 PLC S-1500 Siemens
4 Color touch screen 5.6 in Siemens
5 Relay and contactor <63A Siemens
6 Relay and contactor ≥63A Made in China
7 Contactor <63A Siemens
8 Contactor ≥63A Made in China
9 Air switch <63A Siemens
10 Air switch ≥63A Made in China
Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine
Packaging & Shipping

 

Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine                  

Company Profile


Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing MachineOur company has a long history in Cable Production Line Manufacturing. The equipments of production line is popular all over the world and won great recognition from our esteemed customers. Our company has a technical administration team whom engages wire and cable equipment industrial more than twenty years, as well as experienced engineer and skilled workers, our honest business reputation and good sales achievement win the trust from our domestic and overseas customers, the products are exported to United States, France,Spain,Portugal, New Zealand,Brazil, Mexico, Chile,South Africa, Zambia, Egypt, South Korea,Singapore, Indonesia, Thailand, Iran, etc.

Fully Automatic Double Reel Take-up Machine for Rbd Wire Drawing Machine

FAQ

− Q: Are you the manufacturer or trading company?

A: We are the manufacturer. We have a group of highly qualified engineers and experts, who have been working in the field of OFC equipments.

− Q: What is your company's main production?

A: We specialized in optical fiber and optical cable machine researching and manufacturing. Our products include Optical fiber coloring and rewinding machine series, Optical fiber secondary coating line series, Optical cable stranding line, Optical fiber cable sheathing line series and other optical cable equipment.

− Q: What can we offer our customers?

A: Our professional production and technical personnel can train our customers' employees and ensure the smooth production of customers. And will provide our customers with after-sales service.

− Q: How long is the machine warranty?

A: Warranty period of one year (since the completion of mechanical debugging at the buyer's factory)

− Q: Why do I choose your company?
A: We have more than 10 years of professional experience in the production of cable machinery, providing high-quality, high-security products.

We have an experienced team of skilled workers and engineers.

We can support overseas training engineers.

We can customize the design, to accept the customer's sample design.

We can provide customers with after-sales service.

In order to quote the accurate machine for you, we need the following infomation:
1.Industries used: cable, copper processing, enameled wire.
2.Drawing material: copper wire or aluminum wire. How many tons are used in a month?
3.Commonly used specifications

 

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