Krh 100 Cable Interlocking Armoring Machine Cable Taping Machine

Product Description

KRH 100 Interlocking Armoring Machine

 

Product Description

This machine is mainly used to produce round armored cables, submersible pump cables and flat submersible pump cables.

Product Parameters

1 Flat wire specifications 3 cores, single core maximum diameter 25mm
2 Cable outer diameter before armoring (d) 5-50 mm
3 Maximum design speed of armoring machine 700r/min
4 Maximum operating speed of armoring machine Round: 550r/min, flat wire: 400r/min
5 Steel belt armor pitch (P) 6.3-16.7
6 Maximum traction 1250kg
7 Maximum line speed 9m/min
8 Armored belt material Aluminum, aluminum alloy, copper, stainless steel,
9 Maximum storage capacity 800kg
10 Pay-off drum specifications PN1000~PN1800
11 Take-up drum specifications PN1600~PN2600
12 Armored main motor 30kW (AC servo motor)
13 Coil conveying motor 7.5kW (AC servo motor)
14 Traction motor 1.5kW (AC servo motor)
15 Equipment center height 1000mm
16 Forming hook diameter ≥ armored front cable outer diameter (d) + (2 tape thickness) + outer diameter upper tolerance, as shown in the following table: Unit: mm

Cable outer diameter (d)	φ8~φ25	φ26~φ45	φ46~φ65	φ66~φ80
Thickness	0.5	0.5	0.5	0.5
Outer diameter tolerance	Φd±1	Φd±1.5	Φd±2	Φd±3
Ovality	Φd±1	Φd±1.5	Φd±2	Φd±3
Forming hook diameter	Φd+3	Φd+3.5	Φd+4	Φd+5

 

Equipment Component

 Equipment components
1.Φ1800 gantry pay-off rack (active pay-off) 1 sets
2.100 interlocking armoring device 1 set
3. coil support 1 set (including well-type conductor rack)
4. flattening device 1 set
5.1250kg flat belt traction machine 1 set
6.Φ2000 gantry take-up and arrangement rack 1 set
(including take-up tension controller)
7. electrical control system 1 set
8. metal belt rewinding machine 1 set, to be prepared by the user


1 sets of Φ1800 gantry pay-off racks (active pay-off)
1.1 Pay-off reel specifications Φ1600~Φ1800mm
1.2 Maximum load 10T
1.3 Maximum pay-off speed 10m/min
1.4 Pay-off motor 7.5kw (AC servo motor)
1.5 Wire arrangement motor 1.1kw (AC servo motor)
1.6 Lifting motor 1.1kw (AC, two units)
1.7 Clamping motor 1.1kw (AC)
1.8 Gantry ground rail walking structure, with automatic centering function of transverse movement.
1.9 Electric lifting, electric clamping or releasing of the reel.
1.10 Active pay-off, pay-off motor adopts AC servo motor.
1.11 It has coil clamping protection, upper and lower coil limit protection and transverse terminal protection.
1.12 It has tension controller.

2 100 Interlocking armoring device
2.1 Armoring method S-shaped, Z-shaped
2.2 Coil parameters
2.2.1 Strip disk outer diameter size: 980mm
2.2.2 Strip disk inner diameter size: 356mm
2.2.3 Strip disk width: 100~250mm
2.2.4 Strip thickness: Stainless steel 0.3~0.5mm, copper 0.5~1.0mm, aluminum alloy 0.4~1.0mm
2.2.5 Strip width: 9.5mm, 12.7mm, 19mm
2.2.6 Strip material Aluminum, aluminum alloy, copper, stainless steel
2.3 Maximum design speed of armoring machine 700r/min
2.4 Maximum operating speed of armoring machine Round: 550r/min, flat wire: 400r/min
2.5 Strand center channel Φ125mm
2.6 Armor pitch 6.3~16.7mm
2.7 Main motor 30kW (AC servo motor)
2.8 Strip forming conveying motor 7.5kW (AC servo motor)
2.9 Strip tension, electromagnetic brake control, can be set through the operating table to ensure that the tension from full plate to shallow plate remains constant.
2.10 Pneumatic brake.
2.11 With full belt alarm function.
2.12 With oil mist cooling facilities.
2.13 All rotating parts are equipped with protective devices
2.149.5 mm, 12.7 mm, 19 mm "S" type round cable molds are used for debugging. Each set of molds provides 2 types of hooks for free for acceptance and trial operation.
2.15 One set of cable flat wire molds is used for debugging and acceptance test. Please provide the specific specifications of the flat wire in advance to facilitate the design of the mold.
2.16 The supplier provides molds with specifications of 9.5mm, 12.7mm, 19mm, and flat wire (to be determined).
For the convenience of acceptance, please customize the cable specifications and provide them to us 15 days before the test run.

3. 1250kg flat belt traction machine
3.1 Maximum applicable wire diameter Φ110mm
3.2 Maximum traction line speed 10m/min
3.3 Maximum traction force 1250kg
3.4 Effective contact length of flat belt 1575mm
3.5 Flat belt width 120mm
3.6 Number of cylinder pairs 5 pairs
3.7 Traction motor 1.5KW (AC servo motor)
3.8 Upper and lower flat belt traction form, pneumatic tensioning, pneumatic compression.
3.9 The traction motor is an AC servo motor, controlled by a servo controller.
3.10 With electronic meter device.
3.11 The inlet is equipped with a blow-drying device.

4. Φ2000 gantry type take-up and arrangement frame
4.1 Specifications of take-up reel PN1000~PN2000
4.2 Maximum load 10t
4.3 Maximum diameter of wire arrangement Ф110mm
4.4 Maximum take-up speed 10m/min
4.5 Take-up motor 7.5kw (AC servo motor)
4.6 Wire arrangement motor 1.1kw (AC servo motor)
4.7 Lifting motor 1.1kw (AC, two units)
4.8 Clamping motor 1.1kw (AC)
4.9 Gantry ground rail walking structure, electric lifting, electric clamping and releasing of wire reel.
4.10 The take-up motor is an AC servo motor, and the take-up tension can be set and adjusted.
4.11 The gantry moves the wire arrangement, and the wire arrangement adopts an AC servo motor and frequency conversion control. The wire arrangement speed automatically tracks the wire taking-up speed, and the wire arrangement speed is steplessly adjustable. It has a quick adjustment function.
4.12 Wire taking-up tension controller
4.12.1 Dance wheel diameter Ф300mm
4.12.2 The dance wheel swings up and down to control the wire taking-up speed.


5 Electrical control system
5.1 Power supply: three-phase five-wire system, 220V (±10%), 60Hz, single-phase control voltage 220V.
5.2 The main reel motor adopts AC servo motor, the coil feed motor and the traction motor adopt AC servo motor, and are controlled by servo controller.
5.3 The whole machine adopts PLC and touch screen for unified coordination and management.
5.4 This machine is equipped with the following protections:
5.4.1 Fault alarm of AC speed control device;
5.4.2 Overload protection of wire taking-up and arrangement;
5.4.3 Air pressure undervoltage protection.

5. Requirements for air source and others
5.1 Air pressure 0.6MPa
5.2 Air volume 1.0m3/min
5.3 Compressed air should be dry, free of impurities and dust.
5.4 Total installed capacity 40kWA
5.5 Equipment noise ≤85dB
5.6 Ambient temperature -5~40ºC
5.7 Ambient humidity: relative humidity of air is not more than 85% (when the temperature is 20ºC±5ºC)

6. Mechanical and electrical accessories
6.1 Bearings are all made of Harbin, Wa and Luo products.
6.2 AC and AC variable frequency motors are made of domestic Siemens products, 30kw main motors are made of Zhima products, and other AC servo motors are made of Delta products.
6.330kw main motor drivers are made of Delta products, and AC drivers and servo controllers are made of Delta products.
6.4PLC is made of Delta products.
6.5Touch screen is made of Delta products.
6.6The cabinet of the electric control cabinet is made according to Rittal standards.
The main low-voltage electrical components are domestic famous and high-quality products.
 

Packaging & Shipping

Company Profile

Alpha Technical Industrial Co.,Ltd is a collection of scientific research and development and production of wire and cable equipment and a variety of efficient energy-saving extrusion production line of key enterprises, so far, the main product including wire and cable Insulation and Sheathing production Line, TQD series Pneumatic Type belt Tractor, LF series Portal Type Pay-off, LSP series Portal Type Take-up, Various Wire Accumulator, Capstan Haul-off, Pay-off & Take-up, Cooling Water Trough, and Optical Fiber Equipment, Communication Cable Equipment, Signal Cable Equipment.

Our company has a technical administration team who engages wire and cable equipment industrial more than twenty years, as well as experienced engineer and skilled workers, our honest business reputation and good sales achievement, win the trust from our domestic and overseas customers, the products are exported to United States, France, Spain, Portugal, New Zealand, Brazil, Mexico, Chile, South Africa, Zambia, Egypt, South Korea, Singapore, Indonesia, Thailand, Iran, etc.

FAQ

− Q: What can we offer our customers?

     A: Our professional production and technical personnel can train our customers' employees and ensure the smooth production of customers. And will provide our customers with after-sales service.

− Q: How long is the machine warranty?

     A: Warranty period of one year (since the completion of mechanical debugging at the buyer's factory)

− Q: Why do I choose your company?
     A: We have more than 10 years of professional experience in the production of cable machinery, providing high-quality, high-security products.

         We have an experienced team of skilled workers and engineers.
         We can support overseas training engineers.
         We can customize the design, to accept the customer's sample design.
         We can provide customers with after-sales service.